During the operation of an ultrasonic metal welding machine, it is necessary
to adjust the current as needed. So, how exactly should you adjust it?
Let's take a look together!
A. Select the appropriate ultrasonic frequency according to actual needs:
Ultrasonic metal welding machines generally come in three frequencies:
15kHz, 25kHz, and 30kHz. The welding effect of these frequencies is the
same, but the prices differ.
B. Choose the appropriate power based on actual needs:
In general, higher power leads to faster welding speed. Therefore, whenchoosing,
it should be based on the actual situation to achieve the desired
effect."
C. Select based on the material being processed:
Different materials have different temperature requirements. For example,
the connection between plastic and metal, if the temperature is too high,
can easily lead to plastic deformation or scorching; if the temperature is
too low, good bonding cannot be achieved.
D. Based on the thickness of the processed workpiece:
Thinner workpieces require less heat. Therefore, when selecting, it's
advisable to use lower power for thinner materials.
E. Pay attention:
When using an ultrasonic metal welding machine, strictly control the
heating time and temperature to prevent damage due to overload.
During the welding process, due to the thermal effects, a certain amount
of gas will be generated. Therefore, maintain a certain number of
ventilation cycles; otherwise, it will affect the quality of the product.
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