Specialized Ultrasonic Welding Head

What is an ultrasonic welding head?

The term "ultrasonic welding head" refers to all ultrasonic transducers collectively and is an essential part 

of ultrasonic welding equipment. Its role is to couple the ultrasonic waves generated by the transducer to 

the workpiece being processed. Since ultrasonic waves need to be emitted, the welding head must operate

 in a resonant state, meaning its inherent resonant frequency must match that of the transducer. Additionally,

 the amplitude should be uniform, and the shape of the welding head's end face should be adapted to the 

shape of the workpiece to be welded.

Materials of ultrasonic welding heads:

Titanium alloys, magnesium alloys, aluminum alloys, powder metallurgy steels, etc.

Customized ultrasonic welding heads:

Designing specialized ultrasonic welding heads is not a simple task. On the contrary, ensuring that the 

welding head effectively transfers the mechanical vibration generated by the transducer to the workpiece,

 resulting in a continuous and stable welding effect, requires a lot of expertise and skill. We firmly believe

 that only through rigorous testing and quality control can we produce good welding heads. By using 

ultrasonic mold analysis software to simulate the actual state of the welding head, our engineers combine

 the acoustic and mechanical characteristics of the welding head to design products according to the 

customer's needs.

Considerations for ultrasonic metal welding heads:

Ultrasonic metal specialized welding heads are indispensable components of ultrasonic metal welding 

equipment. Their function is to transmit the high-frequency vibration generated by the transducer to the

 acoustic element of the upper workpiece and the working surface that directly contacts the metal workpiece 

during operation. Due to repeated friction under high temperatures for extended periods, wear is more severe. 

To ensure product quality, this component must be replaced regularly.