35kHz 1200W Ultrasonic Cutting System with Titanium Alloy Heads

Key Features

A.Compact Size, Simple Operation, Quick Cleaning:

B. Integrated   Circuit Modules, High-Quality Electronic Components:

C. Utilizes  integrated circuit modules and high-quality electronic components from reputable brands,  ensuring high power, strong output, and excellent stability.

D. Innovative Welding Technology, Enhanced User Experience, Higher Welding Precision, Superior Stability:

E. Incorporates a novel welding technology that provides a better  user  experience,  higher  welding  precision,  and exceptional stability in performance.

F. Built-in Fully Automatic Protection Circuit, Ensuring Safe Usage:Features a built-in fully automatic protection circuit, ensuring secure and safe usage.

G.  IGBT Power Amplification: The use of IGBT for power amplification results in faster response times, over 100 times faster than traditional silicon power transistors. This enhances the protection functionality.

Basic Parameter

Frequency:35KHZ

Output Power： 1200W

Ultrasonic Generator ：37*15*31cm

Cutter & Welding Head： customization

HMI ：Touch Screen

Weight: Appro. 15KG

Supply Power: Single AC220V 50HZ

Auto-tracing Accuracy: +/- 0.5HZ

Time：0.1-9.99s

Main Components of an Ultrasonic Cutting System

Ultrasonic Generator: Converts electrical energy into high-frequency ultrasonic signals.

Transducer: Converts the ultrasonic signals into mechanical vibrations and transmits them to the cutting tool.

Cutting Tool (Sonotrode): The vibrating tool that directly contacts the material. It is typically made from steel, 

titanium alloys, or other durable materials.

Power Controller: Regulates the ultrasonic power to ensure consistent cutting performance.

Coupling System: Ensures the proper transmission of energy from the transducer to the cutting tool.

Advantages of Ultrasonic Cutting

No Heat Affected Zone (HAZ): Ultrasonic cutting generates minimal heat, making it ideal for heat-sensitive materials that could degrade or deform under high temperatures.

High Precision: The vibration of the cutting tool allows for very fine, precise cuts, especially useful for materials like plastics, rubber, composites, and thin films.

Fast Cutting Speeds: Ultrasonic cutting can significantly reduce processing times compared to traditional methods, leading to higher throughput.

Clean Cuts: The reduced friction and heat lead to smooth, clean cuts with minimal material deformation or edge charring.

Reduced Tool Wear: The cutting process generates less mechanical stress on the tool, which leads to reduced wear and longer tool life.

Applications of Ultrasonic Cutting

Ultrasonic cutting systems are used in various industries and applications, including:

Food Industry: Cutting cakes, breads, cheeses, and frozen foods, where precision and cleanliness are critical.

Medical Devices: Cutting and shaping soft materials, including medical fabrics, latex, and silicone, without damaging the material's properties.

Textile and Composite Materials: Cutting through delicate fabrics, fiberglass, carbon fiber, or other composite materials.

Plastic Industry: Cutting soft plastics or sealing plastic films without melting the material.

Electronics: Precision cutting of thin films or microelectronics components.

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