The ultrasonic signal generator consists of an ultrasonic power amplifier module that
converts 50/60Hz AC mains power to ultrasonic frequency to drive the transducer, and
a control module with "system protection monitoring" and "automatic tuning" functionalities.
The control module is capable of cutting off ultrasonic energy in case of faults during ultrasonic
welding, ensuring high safety and reliability for the generator and the entire welding equipment.
A. Automatic Frequency Tracking (AFC): This feature enables the generator to automatically
adapt to various sizes of welding molds and different design tooling. The automatic frequency
tracking range is ±400Hz (taking 15kHz ultrasonic frequency as an example, mold frequencies
within 14.40-15.20kHz can be automatically tracked). The frequency tracking accuracy is ±5Hz.
B. CPU Computer Monitoring: The use of CPU computer monitoring for various program
speeds ensures rapid adaptation and strong adaptability. The "system protection monitoring"
function responds to the following conditions:
IGBT temperature overheat protection
Excessive pressure leading to overload
Excessive current in the ultrasonic generator
Loosening or other faults in the welding head, amplitude transformer, or transducer
Generator circuit failure
Cable faults between the generator and transducer
Automatic compensation for unstable power supply frequency
"Automatic Tuning" Function: This function allows the ultrasonic generator to automatically
track and compensate for changes in welding head frequency. Such frequency changes occurwhen there is high temperature, wear on the welding head surface, or foreign particles on the
welding head.
a. Built-in Fully Automatic Constant Amplitude System: It compensates for changes in air
pressure and voltage fluctuations automatically. The ultrasonic amplitude can be infinitely
adjusted from 1% to 100%, meeting the requirements of different welding workpieces.b. IGBT Power Amplification: The use of IGBT for power amplification results in faster
response times, over 100 times faster than traditional silicon power transistors. This enhances
the protection functionality.
In summary, the ultrasonic signal generator is composed of an ultrasonic power amplifier and a control
module with features like automatic frequency tracking, system protection monitoring, automatic tuning,
constant amplitude adjustment, and IGBT power amplification. These features contribute to the generator'ssafety, adaptability, and reliability in ultrasonic welding processes.
Warranty
Generator (except consumable parts like sensors) is one year warranty under normal operation,
lifetime technical support and service.
After-sale Service
If need any technical support,kindly contact us lively video call, phone call or email. email or phone call.
Contact Us now and send us a Feedback for a personalized quote and further communication.
Phone: +86-15989541416
E-mail: michael@sztimeast.com
Whatsapp:+86-15989541416
Add: 3/F, Building 5,Huixin Intelligent Industrial Park, Xinhu, Guangmin, Shenzhen,China 518107